Advertisement

Archive for Monday, July 1, 2013

Go!

Fix-It Chick: How to make lime mortar

July 1, 2013

Advertisement

Lime-based mortars are flexible and pervious, allowing for shifts in older foundations and structures and facilitating the movement of moisture in and out walls. This malleability is paramount to maintaining the integrity of older structures. When repairing masonry in homes built prior to 1910, cement products should be avoided. Making and applying traditional lime-sand mortars is an art form often learned through trial and error.

Step 1: A lot of expertise and research can go into identifying and matching the specific aggregate and lime-to-sand ratios of historic mortars. More often than not, standard mixtures consisted of three parts sand to one part lime. Make traditional mortar by filling three buckets with sand. Fill a fourth bucket with hydrated lime.

Step 2: Pour the three buckets of sand onto a large sheet of plywood or into a wheelbarrow or mortar pan. Hollow out the center of the sand, like a volcano, and pour the powered lime into the center of the sand pile. Do not inhale the lime dust.

Step 3: Lime mortar can be slaked (cooked) overnight or for up to two years to increase its strength. To slake the mortar mix, slowly pour a third of a bucket of water over the lime. Use a shovel and cover the lime-water mixture with the sand from the outer edges of the sand pile. Heat generated from the lime will dry the sand, forming cracks along the surface area.

Step 4: Once the slaked mixture has cooled, thoroughly mix the lime and sand together to form a putty-like mortar. Smooth the mixture by pounding it with a large wooden mallet or stick.

Step 5: If slaking is not desired, thoroughly mix the dry lime and sand together until a uniform color is achieved.

Step 6: Slowly add water to the dry mix, turning and stirring the mortar until a uniform, stiff putty texture is achieved. The mixing process should take a minimum of 15 minutes. Use as little water as possible, less than half a bucket, to ensure the strength of the mortar mix.

Step 7: Mortar mixes can be stored covered with a damp tarp or in a sealed bucket for several weeks.

Step 8: Once applied, facilitate the curing process by keeping the walls and mortar moist for several days or weeks. Do not allow uncured mortar to freeze.

Comments

emily_litella 9 months, 3 weeks ago

I tried this recipe and I don't care what anybody says, it doesn't taste like lime!

2

P1rky 9 months, 3 weeks ago

Disappointed to read such an ill informed piece. Hydrated lime is never as succeful as lime putty because of the lack of free water. Hydrated lime starts to carbonate the moment it is made. Therefore after 6 months you will have a bag of both hydrate and chalk or limestone. ( check the lime cycle somewhere.

Hydrated lime is already slaked quicklime. So your ideas of "cooking" has nothing to do with slaking and every thing to do with re-hydrating. Or addi g the free water found in lime putty.

It is obvious to me that you have never actually performed your method because hydrated lime will not creat an exothermic reaction (create heat).

If you have actually mistaken hydrated lime with Quicklime then your proportions are all wrong.

If this is so, what you are describing is a hot mix. Where, because quicklime will expand by three when slaked. You actually need 1:9 ratio of quicklime to agrigate.

0

Mari Aubuchon 9 months, 3 weeks ago

Thank you so much, Linda. This is just the info I need for my upcoming project. Duly cut and pasted. :)

0

Commenting has been disabled for this item.